Flexible Textile Lithium Battery

Researchers at The Hong Kong Polytechnic University (PolyU) have developed a highly flexible, high-energy Textile Lithium Battery that offers a more stable, durable and safe energy supply for wearable electronics.

PolyU’s novel lightweight Textile Lithium Battery demonstrates high energy density of more than 450 Wh/L, and excellent flexibility — with a bending radius of less than 1mm, and foldability of over 1,000 cycles with marginal capacity degradation. In comparison, the existing bendable lithium battery can only reach a bending radius of about 25 mm, and with much lower performance of less than 200 Wh/L.

The Textile Lithium Battery, of less than 0.5 mm thick, also possesses fast charging/discharging capability, and long cycle life comparable with conventional lithium batteries.

Professor ZHENG Zijian, who leads the Institute of Textiles and Clothing (ITC) research team, said, “As all wearable electronics will require wearable energy supply, our novel technology in fabricating Textile Lithium Battery offers promising solution to a wide array of next-generation applications, ranging from healthcare, infotainment, sports, aerospace, fashion, IoT to any sensing or tracking uses that may even exceed our imagination of today.”

This lithium battery is currently the dominant rechargeable battery in the market due to its relatively high energy density and long cycle life. As conventional bulky heavy lithium battery is hard for use in wearable devices, over the past decade, scientists have put in efforts in developing bendable lithium battery, often by using metal foils as current collectors. However, it is only since the emergence of PolyU’s Textile Lithium Battery that the bottlenecks over energy density, flexibility, mechanical robustness and cycling stability can be addressed.

Applying PolyU’s patented novel technology of Polymer-Assisted Metal Deposition, highly conductive metal, copper (Cu) and nickel (Ni) are uniformly and conformally deposited onto pre-treated fabrics. Such fabricated metallic fabrics, featuring low sheet resistance and large surface area, serve as current collectors in battery. After adding active materials to act as cathode and anode, the metallic fabrics, together with separator and electrolyte, are assembled into the Textile Lithium Battery.

Laboratory tests conducted by the ITC team have proven the extremely high mechanical stability, durability and safety of the Textile Lithium Battery under deformation. When the battery is repeatedly folded in half, twisted at different angles or freely crumpled, its voltage window remained unchanged. Bending test showed that the battery can be bent over 1,000 times with marginal capacity degradation.

Safety tests conducted by continuous hammering, trimming with scissors and penetrating with nail proved the battery can stably provide power output for the electronic components with no risk of catching fire or bursting.

For more information see the IDTechEx report on Flexible, Printed and Thin Film Batteries 2019-2029.

From: Printed Electronics World
See:   https://www.printedelectronicsworld.com/articles/17276/highly-flexible-high-energy-textile-lithium-battery